As a leading enterprise in the air energy industry, Newtech has not only experienced rapid development, but also deeply felt the constraints of traditional manufacturing models. With the expansion of business scale and the increasing complexity of market demand, a series of problems are gradually emerging:
Information silos abound:
The core systems of sales, product research and development, production and manufacturing, finance, and office management operate independently, making it difficult for data to be interconnected. The efficiency of interdepartmental collaboration is low, and decision-making is like a blind man feeling an elephant.
Production scheduling based on experience:Production scheduling relies on manual experience, resulting in slow response to fluctuations in orders of multiple varieties and small batches. Material mismatches and long waiting times have become the norm, directly affecting delivery cycles and customer satisfaction.
A certain energy consuming black hole is difficult to block:Lack of refined management of energy consumption in production equipment, inability to monitor and optimize in real time, serious energy waste, high costs, and a gap with the national "dual carbon" strategy requirements.
Logistics efficiency bottleneck:Traditional warehousing and material circulation methods have low efficiency, lack responsiveness, and cannot meet the needs of flexible production, becoming a weakness in improving overall operational efficiency.
These issues are a typical epitome of China's manufacturing industry entering the "deep water zone" of digital transformation. Newente realized that only by breaking free from constraints and building a fully digitalized operational system for the entire value chain can we win future competition.
Join hands with SIE to open a new chapter of "digital intelligence navigation"
Now facing the challenge, Nuente has chosen to cooperate with SIE, which has been deeply engaged in manufacturing digitalization for many years, and Zhiguang, an intelligent logistics partner group, to jointly launch a comprehensive digital intelligent transformation. Liu Weichao, the co-founder of SIE, said at the launch ceremony: "Newtech's strategic vision of promoting the upgrading of green intelligent manufacturing is highly resonant with SIE's mission. This cooperation is a strategic milestone, and we will jointly build the first comprehensive digital intelligent model of the air energy industry."
SIE's customized core solutions for Nuente focus on three key areas:
Building a Factory Smart Brain: MOM Manufacturing Operations Management Platform➤The whole link is transparent and visible: as the core hub, the SIE MOM platform has completely opened the whole process data link of "order production logistics delivery service". Production scheduling has bid farewell to "experience based" and achieved precise scheduling and dynamic optimization based on real-time data, significantly improving scheduling efficiency.
➤Quality Gene Cloud Casting: Achieving full process cloud traceability of products from raw material batches, process parameters to quality inspection reports, ensuring that every product has a traceable "high-quality gene" and effectively reducing defect rates.
➤AI empowers green manufacturing: By collecting massive energy consumption data through device interconnection and combining it with AI algorithm models, dynamic optimization of device operating parameters is achieved to achieve significant energy-saving and consumption reduction effects (with a target reduction of 20%), actively fulfilling the "dual carbon" commitment.
Build the "nerve center" of logistics: JIT intelligent logistics ecology (SIE United Qunzhi Optoelectronics)➤Zero waiting, zero mismatch ": By deeply integrating automated logistics facilities such as AGV, intelligent storage, and automatic palletizing with the SIE MOM system, an efficient JIT (Just in Time) intelligent logistics pull system is constructed. The entire process of intelligent and precise circulation of materials from warehousing, storage, distribution to production line.
➤Space optimization and flexibility enhancement: significantly reducing material waiting time, optimizing warehouse space utilization, significantly improving logistics efficiency and inventory turnover, enabling Newente to have agile response and flexible delivery capabilities to cope with order fluctuations.
Deepen the intelligent evolution of "human-machine collaboration"➤Leap forward improvement in automation rate: By combining product processes and high-quality requirements, we aim to increase the automation rate of manufacturing processes to 53%, achieving a deep integration of digitalization and automation.
➤Intelligent upgrade of quality control: Based on user voice (VOC) and process indicators (VOP), an end-to-end quality digitization system is built to achieve intelligent analysis, warning, control, prediction, and decision-making, greatly improving process yield.
The leap from vision to reality
Newtech's comprehensive digital transformation aims not only to solve current pain points, but also to build core competitiveness for the future:
Collaboration across the entire value chain
Realize the interconnection and efficient collaboration of "six major portals and seven major platforms" such as CRM, PLM, MOM, ERP, SRM, OA, etc., enabling data-driven decision-making and doubling response speed.
Build a user centered 'seamless ecosystem', promote efficient linkage between the five business platforms of 'research and development supply manufacturing sales users', and lay the foundation for achieving more flexible customer customized production (C2M) in the future.
Industry benchmark output
Create the first replicable and scalable comprehensive digital factory template in the air source heat pump industry. Its successful experience will provide valuable reference for the transformation and upgrading of the entire industrial chain, and jointly promote the high-quality development of China's manufacturing industry.
Open collaboration, intelligent manufacturing for the future
At the launch ceremony, Liu Weichao stressed that "digital transformation has no end, and only open cooperation can lead the era." The cooperation between Newtech, SIE and Qunzhi Optoelectronics is a model of this open and cooperative spirit.
Newente Chairman Zhao's outlook: "Let's look forward to a green, intelligent, and efficient digital intelligent factory together! A customer-centric, digitally driven efficient intelligent business operation system! A high-quality development demonstration project that can be practiced in the heat pump industry
With the illumination of the holographic startup ball, Newtech's comprehensive digital transformation has officially set sail. This is not only the self innovation of an enterprise, but also another proof that SIE enables the transformation and upgrading of the manufacturing industry with "full stack technology+industry know how". Both sides are working hand in hand to transform the grand blueprint of "digital intelligence leading" into the golden reality of China's intelligent manufacturing. In the future, when every kilowatt hour of electricity is converted more efficiently through digital technology, and every air energy device carries the gene of green intelligent manufacturing to the market, the value of this transformation will surpass the enterprise itself and become a powerful engine for promoting industry upgrading.
